Manufacturing industry – advantages and ROI of six sigma

The real motive behind the basic design of the Six Sigma was to improve the performance of the related manufacturing industry. Previously, it originally holds the motive to control the quality of large-scale manufacturing industry. It increases the efficiency of the various products from the manufacturing industry and also eliminating the chances of the number of defects to be found in the process. The Six Sigma method was gradually extended to the different types of industries all over the world.

Let us get in touch with some familiar effects of the Six Sigma in the different manufacturing industries.

The advantages of six sigma in the manufacturing industries are given below

The right measurement: It is the step in which the organizations measure the existing systems to find out what can be done in order to find out the exact point which can be considered as a baseline or a benchmark among the other related points.

Analyzing the different steps: This is the step in which the program focuses on the different systems to analyze the systems in order to eliminate the required defects. The step can be performed in the number of ways which includes a complete statistical analysis to determine the exact cause of the issue causing the defects.

Improvement of the features: While performing this step, the project team seeks the help of optimal solutions. After taking proper consultation the test plan is developed for performing the required action and to process the required goal.

Control over the actions: The given step can act as an ongoing step in the organization which can be modified into different operating instructions and requires policies. This can detect to find the number of steps and procedures which can be used in the future in order to prevent the required defects.

The goal of the Six Sigma related to the manufacturing industry

The goal of the program is primarily the increase in production of the different products in the manufacturing industries along with having the minimum number of defects. The less the number of defects in the overall production of the manufacturing industries, the more beneficial it is for the associated person. This sometimes may seem to be an unachievable task but the manufacturing industries have achieved this final goal in the task ladder by adopting the different techniques related to the Six Sigma to yield more efficient results along with quality products.


The organizations are quite clear nowadays about the availability of the clear communication programs along with the extensive infrastructure of the management sectors. There are lots of companies which have already adopted the usage of the program and are yielding efficient results. The manufacturing industries are turning out to be the latest successful ventures along with their improved products. The words that these companies have used to express the program reveals the fact about the promising truth related to the software and also how they have been saving money with the use of it. It is recommended that before getting in touch with the different usage of the software, spend some time to know more about the program.

Six sigma is taking over – Benefit by reducing errors

How six sigma is taking over and what to do about it

Six Sigma is an approach which makes a company’s operations more efficient and competent. The core purpose of this approach is to eradicate all defects and errors in the manufacturing and operational process which are threatening the future of the business. Six Sigma has created a huge buzz these days and thus, companies are also adopting this new fad and are streamlining their businesses.

Many organizations are encouraging their employees to go for a six sigma certification so that the employees can perform in a better way and by identifying and removing all the errors, a company can become the sovereign of this era. Nowadays, the markets are thronged with many institutes (ASQ, ISI, KPMG, etc.) which provide six sigma training to the employees. There are mainly three  levels of six sigma training for the employees and they are

  1. Green belt
  2. Black belt
  3. Master black belt (coming soon on Amile Institute)

By implementing Six Sigma, many companies are saving a chunk of dollars and that’s why six sigma has entered in every department of an organization. Let’s check how six sigma is taking over all the departments and how every department is getting benefitted by this approach.

HR department

  1. Lessen the expenditure for requirement and time to hire an employee
  2. Improve employee onboarding process
  3. Improve employee satisfaction and efficiency of the training
  4. Improve grievance handling process of an organization


  1. With the help of Six Sigma approach, a company uses a disciplined and multifunctional project approach (DMAIC).
  2. The marketing team consists of all well-trained employees (green belt, black belt, and master black belt) who are dexterous, knowledgeable, skilful and know how to deal with an unfavourable situation.
  3. Improve the quality of the products and services
  4. Improve customer satisfaction


  1. Reduce manufacturing time of a product because all the errors have been identified at the initial stage.
  2. Lessen ppm
  3. Improve the capacity of the product
  4. Reduce scrap


  1. A company can serve in a better way with the help of six sigma approach.
  2. Eliminate all the picking errors
  3. Provide detailed information to the customers on delayed deliveries
  4. Reduce stocks


  1. Minimize all the financial risks
  2. A quick response to all the queries made by the employees and customers
  3. Reduce documentation errors
  4. Simulation for all the financial decisions

Complaint management

  1. Reduce time for expertise and proficiency
  2. Lessening lost call rate
  3. If a company leverages six sigma approach with its operation and business process, then it will certainly supply improved and good-quality products.
  4. Improve supplier service level.

Now you have understood how six sigma is taking over gradually and its success stories in all the fields of businesses are also evident. Since Six Sigma methodology encompasses the entire process of doing business, you may find a very little flaw in this process. Though small in number the failures may be, the reasons are quite different for this.

In a nutshell, it can be concluded that a six sigma approach can make a company more efficient in every aspect and also help them to establish their presence firmly in this steep competitive era.

The best part of this of course is that Six Sigma certification from Amile Institute is very affordable and globally recognized – go here and get started!